Second Gear Synchro Wear
Symptoms
Crunching or grinding when shifting into second gear, particularly on aggressive downshifts. The synchromesh ring wears thin and can no longer match shaft speeds effectively.
Cause
Second gear takes the most abuse in normal driving, every downshift from third to second loads the synchro. On a car that may have been demonstrated at shows or driven enthusiastically by multiple owners over five decades, the second gear synchro wears.
Fix
Gearbox removal, disassembly, and synchro ring replacement.
Finding correct synchro rings requires specialist sourcing.
Cost: $3,000-7,000 AUD including removal, rebuild, and reinstallation.
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