Pop-Up Headlight Motor Failure
Symptoms
One or both headlights fail to raise or lower, raise slowly, or raise unevenly. Clicking or grinding noise from the headlight motor area.
Cause
The electric motors and their nylon gearboxes wear over time. The gearbox teeth strip, or the motor itself fails electrically. Water ingress through worn seals accelerates failure.
Fix
The motor and gearbox assembly can be replaced as a unit.
Toyota OEM parts are still listed but expensive ($200-400 per side).
Aftermarket replacements are available and generally adequate.
The motors can also be rebuilt by replacing the gearbox gears with aftermarket metal replacements ($50-100 DIY).
Some owners convert to fixed headlights, but this changes the car's appearance significantly.
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