V160 Getrag Synchro Wear
Symptoms
Crunching or grinding when shifting into 2nd or 3rd gear, particularly during quick downshifts when cold. The synchros may improve once the gearbox oil warms up.
Cause
The V160 synchros wear over time, particularly in cars that have been driven hard or used for drifting. The V160 is a strong gearbox but the synchros are not indestructible. Using incorrect gearbox oil (too thin) accelerates wear. The V160 specifies 75W-90 GL-4, do not use GL-5, as the EP additives can damage the brass synchros.
Fix
A synchro rebuild by a gearbox specialist runs $2,000-4,000.
This is an expensive repair but far cheaper than replacing the entire gearbox ($5,000-10,000 secondhand).
For a temporary measure, switching to Redline MT-90 or Motul Gear 300 (75W-90 GL-4) can improve shift quality by providing better synchro lubrication.
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