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MOTRS

E28 / E34 5-Series

1981-1996 / Sedan / Germany

Common Suspension and Steering

9. Rear Trailing Arm Bushings (Both Generations)

Symptoms

Clunking from the rear suspension over bumps, vague rear-end handling, uneven rear tyre wear (inside or outside edge wear). The rear of the car feels imprecise and unsettled on rough roads.

Cause

The rubber bushings in the rear trailing arms (semi-trailing arms on E28, multi-link on E34) degrade with age. The rubber cracks, tears, and eventually separates from the metal shell. The bushing can no longer locate the trailing arm precisely, allowing the arm to move under load.

Fix

Replace the rear trailing arm bushings.

E28: the bushings are pressed into the trailing arm, requiring a press or a specialist.

Parts: $60-120 per side.

Labour: 2-3 hours per side.

E34: the multi-link rear uses several bushings per side, a full rear suspension bushing refresh costs $200-400 in parts and 4-6 hours labour.

Workshop cost for a full rear refresh: $800-1,500 (E28), $1,200-2,000 (E34).

Cost mentioned in fix
$60-120 per side$200-400 in parts$800-1,500$1,200-2,000

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// More E28 / E34 5-Series problems

Other known issues

Common Suspension and Steering

10. E34 Self-Levelling Rear Suspension Leaks

The rear of the car sags, particularly when loaded or after sitting overnight. The self-levelling pump runs constantly. In severe cases, the rear suspension bottoms out on bumps.

Critical Engine, M30 (E28 535i, E34 535i)

1. Timing Chain and Tensioner Wear

Rattling from the front of the engine on cold startup, lasting several seconds until oil pressure builds. The rattle may also appear briefly when restarting a warm engine. In severe cases, a constant rattle or chain slap noise.

Critical Engine, M30 (E28 535i, E34 535i)

2. Oil Leaks (M30)

Oil weeping from the valve cover gasket, oil filter housing gasket, oil pan gasket, rear main seal, and front crank seal. Oil residue on the underside of the engine and on the exhaust manifold.

Common Engine, M50/M52 (E34 520i, 525i, 530i)

3. VANOS Seal Failure

Rattling from the front of the engine on startup, loss of power and torque below 3,000 rpm, rough idle, and in some cases a check engine light. The engine may feel flat and unresponsive at low RPM but pull normally above 4,000 rpm.

Minor Engine, M50/M52 (E34 520i, 525i, 530i)

4. M60 V8 Nikasil Bore Wear (E34 530i, 540i)

Progressively worsening cold-start difficulty, rough idle when cold that smooths out as the engine warms, increasing oil consumption (more than 1L per 1,000 km), and eventually misfiring and low compression.

Minor Cooling System (Both Generations)

5. Expansion Tank Failure

The expansion tank cracks without warning, dumping coolant. The engine overheats rapidly, often within 5 minutes of the leak starting. The crack typically occurs on the side of the tank or at the plastic seam. On the E34, the tank is mounted on the left inner wing; on the E28, it's on the right.