Windscreen Seal Deterioration
Symptoms
Water leaks into the cabin during rain. Rust develops under the windscreen rubber and around the windscreen frame.
Cause
The rubber windscreen seal hardens, cracks, and shrinks over time. Water gets between the seal and the body, sits against the metal, and causes rust that's invisible until the windscreen is removed.
Fix
Remove the windscreen, clean out all rust, treat with rust converter, prime, and seal.
Fit a new windscreen seal ($80-150 from specialists).
If the windscreen frame is perforated, it needs welding repair before the new seal goes in.
Budget $300-800 for a complete windscreen reseal with rust treatment.
Know something we don't?
Owned a Holden FJ / FE / FC? Share your experience with this issue. What worked, what didn't, costs, tips. Help the community.
Submit an update