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MOTRS

XJ-S

1975-1996 / Coupe / Convertible / United Kingdom

Critical Fuel System

Fuel Line Deterioration

Symptoms

Fuel smell, visible fuel drips, fuel stains on components near the engine or under the car. In extreme cases, a fire risk.

Cause

The rubber fuel hoses throughout the engine bay and under the car perish with age and are attacked by ethanol in modern fuel. The XJ-S has an extensive fuel system with multiple rubber connections, each one a potential leak point. On V12 cars, fuel lines run near the exhaust manifolds, making a leak particularly dangerous.

Fix

Replace every rubber fuel hose in the system.

Use ethanol-resistant fuel hose (marked R9 or E10 compatible).

Inspect the hard fuel lines for corrosion and replace if needed.

This is a full-day job on a V12 due to the number of hose connections.

Budget $200-500 in parts.

This should be considered essential maintenance on any XJ-S that hasn't had its fuel lines replaced in the last 10 years.

Cost mentioned in fix
Budget $200-500 in parts

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