Wiring Harness Degradation
Symptoms
Intermittent electrical faults, lights flickering, gauges dropping out, fuses blowing, or worse, no faults at all until a short circuit causes a fire.
Cause
The original wiring harness uses rubber-insulated wire that becomes brittle and cracks after 50 years. Exposed copper causes short circuits. Previous owners' repairs often involve inappropriate wire, poorly crimped connectors, and electrical tape.
Fix
Inspect the entire harness.
Minor damage can be repaired in situ.
Severe degradation requires a rewire, either a custom harness or a universal kit adapted to the R100.
Cost: $500-2,000 depending on approach.
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