Piston and Bore Damage
Symptoms
High oil consumption, blue smoke from the exhaust, loss of compression. In severe cases, complete piston failure.
Cause
The Twin Cam engine's high compression ratio (9.9:1) and tendency to pre-ignite on poor-quality fuel causes piston crown erosion and bore scoring. Early engines were particularly prone, the combination of high compression, inadequate fuel quality, and owner ignorance about fuel octane requirements destroyed many engines.
Fix
Rebore and fit new pistons (lower compression pistons are available for improved reliability).
A complete Twin Cam engine rebuild is a specialist job.
Cost: $5,000-$10,000.
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