Expansion Tank Cracking
Symptoms
Coolant weeps or sprays from a crack in the plastic expansion tank. The tank may split suddenly under pressure, dumping all the coolant. Coolant level drops with no apparent engine fault.
Cause
The expansion tank is made from plastic that becomes brittle with age and heat cycling. After 15--25 years, these tanks are living on borrowed time. The pressurised cooling system subjects the tank to constant stress.
Fix
- 1 Replace the expansion tank ($40--80 AUD). Inspect it at every service -
- 2 look for discolouration, stress marks, and hairline cracks, particularly around the cap seat and hose connections. Some owners carry a spare tank in the boot as insurance
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