Turbocharger Wear
Symptoms
Excessive turbo whine, metallic grinding or rattling from the turbos, blue smoke under boost (oil passing through worn seals), or reduced boost pressure.
Cause
The stock T25 turbochargers have a finite lifespan. After 150,000--200,000 km, the bearings and seals wear. Running the turbos on contaminated or insufficient oil accelerates wear dramatically. Shutting the engine off immediately after hard driving (instead of letting it idle to cool the turbos) also causes bearing damage.
Fix
Rebuild or replace the turbochargers.
Rebuilt stock turbos: $800--1,500 per pair.
New aftermarket turbos: $1,500--3,000 per pair.
Many owners upgrade to larger turbochargers at this point.
Labour for turbo removal and refitting is significant due to engine bay access.
Total cost: $2,000--5,000.
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