Turbo Oil Seal Failure (SR20DET)
Symptoms
Blue smoke from the exhaust, particularly on boost or on deceleration (overrun). Oil consumption increases. Oil residue visible in the intercooler piping.
Cause
The factory T25 (S13) and T28 (S14/S15) turbochargers develop worn oil seals with age and mileage. The turbo shaft rotates at up to 150,000 rpm, and the seals that prevent oil from leaking into the compressor and turbine housings deteriorate over time. High exhaust temperatures, inadequate cool-down periods (shutting the engine off immediately after hard driving), and infrequent oil changes accelerate seal wear.
Fix
Rebuild or replace the turbocharger.
A rebuild (new seals, bearings, and balancing) costs $500-1,000.
A new or aftermarket replacement turbo costs $800-2,500 depending on specification.
Many owners use the turbo rebuild as an opportunity to upgrade, a Garrett GT2871R or similar is a popular swap that provides more power potential while fitting in the factory location.
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