Galvanic Corrosion at Mixed-Metal Joints
Symptoms
White powdery corrosion on aluminium panels, particularly where they attach to the steel chassis or steel substructure. Panels may become loose or develop cracks at attachment points.
Cause
Aluminium and steel in contact create a galvanic cell in the presence of moisture. Over 55+ years, even with insulating barriers between the metals, moisture finds its way in and corrosion develops. Australian coastal environments accelerate this significantly.
Fix
Disassemble the affected area, remove all corrosion, treat with appropriate corrosion inhibitor, and reassemble with proper insulating barriers between dissimilar metals.
On a concours-level car, this may involve panel removal, media blasting, and refinishing.
Cost: $2,000-10,000+ AUD depending on severity and the panels involved.
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