Steel Chassis Corrosion
Symptoms
Surface rust progressing to pitting and eventually perforation of the steel backbone chassis, floor sections, and structural members.
Cause
The steel chassis was protected with factory-applied coatings that degrade over decades. Trapped moisture in enclosed sections accelerates hidden corrosion.
Fix
Surface rust: wire brush, treat with rust converter, prime, and protect with a quality chassis sealant.
Perforation: cut out affected metal and weld in new steel.
Major chassis repairs require a rotisserie and specialist fabrication skills.
Cost: $5,000-30,000+ AUD depending on severity.
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