Boot Floor and Spare Tyre Well Corrosion
Symptoms
Soft, rusted, or perforated metal in the boot floor. Water pooling in the spare tyre well. Damp smell from the boot. Rust staining on the boot carpet.
Cause
Water enters the boot through deteriorated taillight gaskets, rear window seal, and boot lid seal. It pools in the lowest point (the spare tyre well) and sits there, rusting the metal from the top down. Cars that have been parked outdoors for extended periods are worst affected.
Fix
Remove all trim and inspect the full boot floor.
Surface rust: wire brush, treat with rust converter, and seal with chassis paint ($50-100 DIY).
Perforated metal: cut out affected areas and weld in new steel.
Boot floor replacement is a half-day job on a hoist.
Cost: $500-1,500 depending on extent.
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