Carburettor Problems
Symptoms
Rough idle, poor fuel economy, hesitation on acceleration, black smoke from the exhaust, engine stalling. Difficulty starting when cold or when hot (vapour lock).
Cause
The KE70's Aisan carburettor is a reliable unit, but after 40+ years the float valve wears (causing flooding or lean conditions), the accelerator pump diaphragm perishes, jets become partially blocked with varnish from old fuel, and vacuum hoses crack and leak.
Fix
A full carburettor rebuild kit costs $40-80 and includes a new float valve, needle and seat, accelerator pump, gaskets, and O-rings.
Rebuilding the carburettor is a 2-3 hour job at the kitchen table.
Alternatively, a complete replacement carburettor (new aftermarket or reconditioned original) costs $150-300.
Many owners replace the factory carburettor with a Weber 32/36 DGEV for improved throttle response and tunability ($300-500 installed).
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