Synchro Wear (2nd and 3rd Gear)
Symptoms
Crunching or grinding when shifting into second or third gear, especially on quick downshifts. The synchro ring can't match the input and output shaft speeds, causing the gear teeth to clash.
Cause
The T50 is a compact, lightweight gearbox originally designed for the K-series engine's modest torque. Second gear synchro wear is accelerated by aggressive driving, particularly rev-matched downshifts and drift-car abuse. On engine-swapped cars with significantly more torque, the T50 synchros wear even faster.
Fix
Gearbox rebuild with new synchro rings, bearings, and seals.
Cost: $800-1,500.
For engine-swapped cars making more than 100 kW, consider upgrading to a W50, W55, or W58 gearbox from the Celica or Supra.
These are stronger, shift better, and handle more torque.
W-series swap: $500-1,000 for the gearbox plus $200-400 for bellhousing adaptation.
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