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MOTRS

142 / 144 / 145

1966-1974 / Sedan / Estate / Sweden

Common Fuel System

Fuel Tank Rust and Contaminated Fuel

Symptoms

Rough running, clogged filters, stalling, rusty sediment in the fuel filter, fuel leaks at seams or filler neck.

Cause

Moisture condenses in the tank, especially if the car sits unused. The uncoated steel rusts from the inside out. Ethanol in modern fuel accelerates corrosion and dissolves old sealants.

Fix

Drop the tank, inspect internally with a torch.

If heavily rusted, have it chemically cleaned and sealed (POR-15, Red-Kote, or similar).

Replace the fuel sender seal, check the pickup sock for debris, fit a new filter.

If the tank is rotted through, replacement is the only fix, original tanks are scarce, so aftermarket or stainless options exist.

Always run a quality inline filter and replace it annually.

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