Battery Tray Corrosion
Symptoms
The battery tray (right-hand side of engine bay on RHD cars) corrodes and eventually perforates. Rust spreads into the inner guard and firewall.
Cause
Battery acid vapour attacks the steel. Older cars with non-sealed batteries are particularly vulnerable. Even sealed batteries produce enough vapour to cause damage over decades.
Fix
Replace the battery tray.
Reproduction trays are available ($100-250).
If rust has spread into the inner guard, the surrounding metal must be cut out and replaced.
Prevent recurrence by coating the new tray with POR-15 or similar rust encapsulator and fitting a sealed battery.
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