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MOTRS

Commodore (VN-VZ) / HSV

1988-2006 / Sedan / Estate / Australia

Common Electrical

Alternator Failure

Symptoms

Battery warning light on the dash, dim headlights, accessories losing power, battery going flat.

Cause

The alternator wears with age. The VT-VZ alternator operates at high output to support the car's electrical demands. Internal rectifier and regulator failure are the most common modes.

Fix

Replace the alternator.

Test output first: 13.8-14.4V at idle with accessories off.

VN-VS alternators are straightforward to replace.

VT-VZ alternators are slightly more difficult due to packaging but still a 1-2 hour job.

Parts: $200-400.

Cost mentioned in fix
$200-400

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// More Commodore (VN-VZ) / HSV problems

Other known issues

Common Electrical

Body Control Module (BCM) Issues (VT-VZ)

Intermittent electrical faults, interior lights stay on, power windows stop working, central locking misbehaves, dashboard warning lights illuminate randomly, the car may not crank.

Common Engine, V6 (Buick/Ecotec 3.8L, VN-VY)

Intake Manifold Gasket Leak

Coolant leak at the junction of the intake manifold and cylinder heads. May present as coolant loss without a visible external leak (coolant enters the intake ports), or as a coolant stain on the side of the engine. Engine may run rough or misfire if coolant enters the combustion chamber.

Critical Engine, V6 (Buick/Ecotec 3.8L, VN-VY)

Harmonic Balancer Failure (Ecotec, VS onwards)

A wobbling pulley on the front of the crankshaft. Knocking or rattling noise from the front of the engine. The drive belt may track poorly or come off.

Common Engine, V6 (Buick/Ecotec 3.8L, VN-VY)

Supercharger Bypass Valve Failure (L67 supercharged V6)

Loss of boost, rattling from the supercharger, reduced performance. The supercharger may make a whining noise that changes with the valve's operation.

Critical Engine, V6 (Alloytec 3.6L, VZ)

Timing Chain and Guide Failure

Rattling noise on cold start that may persist after warm-up. Check engine light with codes related to camshaft timing. Rough idle, misfiring, loss of power. In severe cases, the engine won't start or runs extremely poorly.

Critical Engine, V6 (Alloytec 3.6L, VZ)

Oil Leaks from Timing Cover

Oil weeping or dripping from the front of the engine, behind the harmonic balancer area.