Floor Pan Corrosion
Symptoms
The floor pans perforate, weakening the car's structure and allowing moisture and exhaust fumes into the cabin.
Cause
Moisture trapped under carpets, combined with road spray from underneath. The R100's floor has minimal corrosion protection by modern standards. Australian humidity and occasional flooding accelerate the process.
Fix
Cut out corroded sections and weld in new steel.
This is not a patch-and-fill job, the floor pans are structural.
A good panel beater or fabricator can manufacture repair sections.
Cost: $1,000-3,000 per area, depending on severity.
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