Boot Floor and Battery Box Corrosion
Symptoms
The boot floor softens and perforates, particularly around the battery box (in cars with the twin 6-volt battery setup in the boot). Acid weeps from the batteries and eats through the floor pan.
Cause
Battery acid is highly corrosive and the factory didn't provide adequate protection. Even with a sealed battery, condensation and minor spills accumulate. Road spray attacks the underside simultaneously.
Fix
New boot floor repair sections and battery box panels are available.
Clean back to solid metal, treat, and weld in new panels.
Fit a fibreglass battery tray or line the area with acid-resistant paint after repair.
Cost: $300--800 depending on extent.
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