Sill Corrosion
Symptoms
The outer sill skin softens, bubbles, and crumbles. When prodded, it offers no resistance. In severe cases, the door drops when opened because the inner sill has lost its structural integrity.
Cause
The box-section sills trap water when drain holes block with road dirt and underseal. The corrosion works from inside out -- by the time exterior rust is visible, the inner sill may be seriously compromised. The Midget's sills are structural -- they carry bending loads and are integral to the monocoque.
Fix
- 1 Full sill replacement -
- 2 inner and outer sections. This requires stripping the affected area to bare metal, cutting out all corroded material, and welding new panels. Heritage repair panels are available and well-made. Cost: $1,200--2,500 per side
Know something we don't?
Owned a MG Midget? Share your experience with this issue. What worked, what didn't, costs, tips. Help the community.
Submit an update