Sill Corrosion
Symptoms
Rust visible on the sills (rocker panels), starting as bubbles and progressing to holes.
Cause
The box-section sills trap moisture from road spray. The drain holes become blocked with debris, and the trapped water corrodes the metal from inside.
Fix
Minor corrosion can be treated with rust converter and sealed.
Perforated sills require cutting out the damaged section and welding in repair panels.
This is structural work and must be done properly.
Cost: $1,000-2,500 per side.
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