W58 Synchro Wear
Symptoms
Crunching or grinding when shifting into 2nd or 3rd gear, particularly when cold or during quick shifts. The synchros may improve slightly once the gearbox oil is warm.
Cause
The W58 is a light-duty gearbox with brass synchros that wear with age and aggressive use. The W58 was designed for the naturally aspirated 7M-GE and is marginal even at stock turbo torque levels. Anyone driving a modified turbo car through a W58 is on borrowed time.
Fix
A W58 rebuild with new synchros runs $800-1,500.
However, if the car is making turbo power, the money is better spent swapping to an R154 ($1,500-3,000 for a complete swap including gearbox, bellhousing, tailshaft, and clutch).
The R154 swap is one of the most well-documented modifications on the A70 platform.
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