Radiator corrosion and blockages
Symptoms
Overheating, poor heater output, coolant looks rusty or sludgy.
Cause
Original radiators are 40+ years old. Internal corrosion blocks coolant passages. Mixing coolant types or using water creates sludge. Electrolysis from poor earthing accelerates corrosion.
Fix
Replace the radiator with a new or reconditioned unit.
Flush the entire system thoroughly before fitting the new rad.
Use the correct Volvo coolant mix (ethylene glycol-based) and distilled water.
Check all earth straps, poor earthing can cause coolant to become conductive and corrode alloy components.
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