Radiator corrosion and leaks
Symptoms
Coolant leaks from the core or end tanks. Overheating. Brown sludge in the system.
Cause
Original brass/copper radiators corrode internally, especially if the coolant hasn't been changed in decades (common on barn finds). Plastic-tanked aftermarket units crack at the crimp joints.
Fix
Recore the original radiator ($300-600) or fit a modern aluminium unit.
Flush the system thoroughly before fitting a new rad, old rust and scale will kill it quickly.
Use proper 50/50 coolant, not water and dishwashing liquid.
Know something we don't?
Owned a Volvo P1800 / P1800ES? Share your experience with this issue. What worked, what didn't, costs, tips. Help the community.
Submit an update