Worn synchros (manual gearbox)
Symptoms
Gears crunch going into second, reverse grinds, hard to select gears when cold.
Cause
The synchros wear out, especially second gear. Abuse (clutchless shifts, forcing it into gear) accelerates this.
Fix
Pull the gearbox, strip it, replace the synchro rings.
It's a gearbox rebuild, not a quick job.
Budget $1000-2000 for a professional rebuild, or do it yourself if you're confident.
Upgraded brass synchros are available.
Know something we don't?
Owned a Volvo P1800 / P1800ES? Share your experience with this issue. What worked, what didn't, costs, tips. Help the community.
Submit an update