Inner Guard Rot
Symptoms
Rust visible (or hidden) on the inner front guards, particularly where they meet the firewall and chassis rails.
Cause
The inner guard area traps road spray, mud, and moisture. The complex shapes create pockets where water sits against the metal. This is arguably the worst rust zone on the entire car, it's structural, it's hidden, and it's expensive to repair.
Fix
Cut out the rusted metal and fabricate or weld in new sections.
Reproduction inner guard panels are available from some specialists.
Budget $2,000-5,000 per side for a proper repair.
This is a job for an experienced panel beater with Monaro-specific knowledge.
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