Fuel Gauge Inaccuracy
Symptoms
The fuel gauge reads erratically, reads full when the tank is half empty, or doesn't register at all.
Cause
The tank sender unit's float mechanism or resistance wire fails. The Smiths gauge itself can also lose accuracy. Earthing problems between the tank sender and the gauge cause intermittent readings.
Fix
Clean and check the earth connection at the sender unit first.
If the gauge still misbehaves, test the sender resistance with a multimeter and replace if out of spec.
Rebuilt sender units are available.
Cost: $80-$150 for a replacement sender.
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