Longitudinal Member (Helly) Corrosion
Symptoms
The main longitudinal structural members that run beneath the floor develop rust and lose structural integrity. These members carry the suspension loads and are critical to the car's structure.
Cause
Road spray, trapped moisture, and general age. Original undercoating traps moisture against the metal when it develops cracks, the undercoating that was meant to protect actually accelerates corrosion.
Fix
Specialist fabrication and welding.
This is not a bolt-on repair, the members must be carefully reinforced or replaced with correctly profiled steel.
Cost: $5,000-$15,000 depending on severity.
A car with both longitudinals gone is approaching the threshold where restoration becomes uneconomic.
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