Second Gear Synchro Wear
Symptoms
Second gear crunches or grinds on downshifts, particularly when cold. Eventually it grinds on upshifts as well.
Cause
Second gear synchro takes the most abuse in normal driving, every downshift from third loads the synchro. The brass synchro ring wears over decades of use until it can no longer equalise shaft speeds before engagement.
Fix
Gearbox rebuild with new synchro rings.
The transaxle must be removed from the car.
Cost: $3,000-$6,000 at a specialist.
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