Weak or no charging
Symptoms
Battery warning light on. Battery dies overnight. Dim headlights at idle.
Cause
Generator (not alternator unless swapped) brushes worn, regulator failed, or bad connections.
Fix
- 1 Check belt tension first. Loose belt = no charge
- 2 Test output: should see ~13.5-14.5V at battery with engine running if converted to alternator. Generator output is lower, ~12-13V
- 3 If generator: rebuild or swap to alternator. Alternator conversion kits available (~$150-300). Much more reliable
- 4 Inspect all wiring to the generator/alternator. Corroded terminals are common. Clean and use dielectric grease
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