Skip to content
MOTRS

164

1968-1975 / Sedan / Sweden

Common Transmission and Drivetrain

Manual Gearbox (M40/M41) Worn Synchros

Symptoms

Crunching into second or third gear, difficult shifting when cold, grinding noises.

Cause

The M40/M41 gearboxes are tough but not indestructible. Synchromesh rings wear with high mileage or abuse. Second gear is usually the first to go.

Fix

Full gearbox strip-down and rebuild.

Replace synchro rings, check the condition of the gear teeth, replace bearings as needed.

It's a skilled job, if you're not confident, find a gearbox specialist.

Alternatively, source a good used gearbox from a breaker.

Know something we don't?

Owned a Volvo 164? Share your experience with this issue. What worked, what didn't, costs, tips. Help the community.

Submit an update